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電池材料

BMSと、パルス符号化変調

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品質管理

電池製造と、組み立て

我々の7段階プロセスはレーザー溶接、インテリジェント分級、自動テープ、秤量とスキャン、トレーサビリティ、環境モニタリングと集中ベーキング制御をカバーし、原材料から完成品包装までの各段階で一貫した品質を提供することができる。

Laser Welding to Nickel
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Laser Welding to Nickel

従来のソフトシェル電池の生産では、カソード配線シートは手でニッケルに溶接されていた:作業者はコイルを固定長のストリップに切断し、一方の手で電池を握り、もう一方の手でニッケル板を持ち、レーザーマシンの下で目を合わせ、余分なニッケルを手動で剪定する。完全な手動操作は、効率が低く、一貫性が悪く、品質が保証されていないことを意味します。UFOPOWERは先進的なレーザー溶接技術でこれに取って代わった:溶接品質が保証され、溶接ヘッドの摩耗が最小で、機械のワンタッチ知能調整、高速自動寸法切り替え。テストデータによると、レーザー溶接電池はより集中した内部抵抗、放電率とその他の重要な指標を実現し、より高い一致性を持っている。
Intelligent Grading
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インテリジェントスコア

大サンプルセットは入力データを構成し、機械はワンタッチで自動的に調整し、寸法をすばやく自動的に切り替えます。試験機はスマートに計時、リセット、キャリブレーションを行い、各セルがどのレベルに属しているかを指示することができる。サンプルは自動的にシステムに導入され、各属性は正確に分類される。自動的にセルの階層化を完了し、誤審のリスクを大幅に低減する。既知のカテゴリの製品を分析することにより、システムは製品K値などの参照サンプルを自動的に確立し、ロット全体の内部抵抗をより一致させる。
Automatic Taping After Top Sealing
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Automatic Taping After Top Sealing

Our automatic taping technology fills the configuration gap after top sealing. It adjusts the machine intelligently, switches quantities quickly and automatically, and improves tap position consistency. The system also provides anti-leakage, waterproof, sound insulation, and heat insulation functions — 3 times more efficient than traditional operation. All test data is automatically uploaded to the system, significantly improving work efficiency and accuracy.
Weighing and Scanning After Side Sealing
Step 04

Weighing and Scanning After Side Sealing

Our weighing and scanning technology after side sealing features a rotary drive mechanism on the frame for precise rotation angle control. A clamp mechanism holds the soft-case LiPo cell while top and bottom sealing structures on both sides of the turntable complete top and side sealing. The system performs intelligent scanning, automatic weighing, automatic zeroing, and internal corrosion testing, with results automatically uploaded to the system. The compact structure delivers accurate positioning and improved overall production efficiency.
Traceability System
Step 05

Traceability System

Our traceability system records each product through digital identity management, capturing feedback from production, personnel, equipment, materials, and production time — providing process and sales information to continuously improve product quality. It prevents man-made production accidents and enables accurate, targeted recall when a problem occurs. By scanning the product identification code, customers can also access relevant product information, enhancing product safety and brand trust.
Automatic Acquisition of Environmental Data
Step 06

Automatic Acquisition of Environmental Data

Our automatic environmental data acquisition system collects temperature and humidity data from the workshop to achieve environmental monitoring and control. Data is uploaded, saved, analyzed, and processed; standard values trigger alarm reminders, and accurate data is transmitted promptly to the relevant process departments. With real-time guidance, response, and reporting of workshop production dynamics, the system greatly improves problem-solving capability and accelerates the workshop's intelligent manufacturing process.
Baking Centralized Control System
Step 07

Baking Centralized Control System

We design a baking centralized control system that can operate as a single unit or in coordinated multi-unit groups. Oven temperature and vacuum levels are uploaded to display panels in real time; any reading outside the required range triggers an alarm display, and the entire process is recorded in real time. A PDA-based out-of-box control system provides experimental test results. The system centrally monitors all functions, provides effective protection for the injection procedure, and delivers reliable real-time stability.